Application:
PVC Plastic pipe making machine is mainly used in the production of Agricultural water supply & water discharge system, architectural water supply & discharge system, wire laying system, etc. purposes.Â
The unit consists of Conical (Parallel) double screw extruder-PVC pipe mold-Vacuum forming tank-Haul-off machine-Cutting machine-Stacker/Belling machine.Â
Producing pipe diameter range: Φ16mm-Φ630mm.
And the line can be equipped with Comptroller thickening instrument or computer ink-jet printer, etc. to achieve the production and manufacture of high-grade tubing.
Advantages:
1. Specified screw design for better material plasticizing &mixing effect, For high filling formula, bimetallic screw and barrel can guarantee perfect solution;
2. Spider type die head can reduce joint line of the melt material, with reasonable compression ratio design;
3. Vertical integrated structured gear box with adopts NSK/SKF bearings guarantee stable operation and long uselife;
4. Vacuum calibration tank adopts high-efficiency two chamber and large length design, providing faster calibration and more efficient cooling;
5. Planetary cutter adopts hydraulic feeding of blade which providing perfect chamfering processing and cutting surface;
6. U type, R type and Air blow type socket can be provided according to applications;
7. Intelligent PLC controlling system with human-friendly interface make the operation easily and conveniently.
Work flow and detailed information :
| Feeder | - To feed material into extruder; |
| Extruder |
- World famous brand electrical component such as Siemens,Schneider, ABB etc; - High torque gearbox with adopts NSK/SKF bearing; - Siemens/WEG original motor achieved global after service; - Bimetallic screw and barrel; - Intelligent PLC controlling system with human-friendly interface. |
| Die head |
-Â High melt homogenity -Â Low pressure built up even with high outputs -Â Melt channel distribution system -Â Equipped with seramic heaters -Â Pipe head carriage for easy movement -Â Easy maintenance thanks to the optimized and proven designed construction. |
| Vacuum calibration tank |
-Â 304 stainless steel with painted outer surface -Â Special water sprays are located on the best position for cooling the pipe efficiently -Â Special and easy adjusted pipe supports for each pipe diameter -Â Installed vacuum and water pumps can work without any maintenance for long times -Â Special cooling baths can be designed for specific extrusion production |
| Haul off |
- Upper and lower caterpillar is driven separately by the frequency inverter - Fast change type pads |
| Planetary cutter |
-Â Automatic synchronisation with extrusion speed -Â Planetary equipped with disk and milling cutter for cut and chamfering -Â Touch screen control panel -Â User friendly software developed by Aceextech -Â All movements are motorised and controlled by control panel -Â Pipe blocking vices device -Â Type of the cutting unit is chose depend on pipe. -Â Less maintenance needs. -Â Completely closed and secured machine for maximum safety. |
| Belling machine |
-Â Socket forming: smooth (solvent cemented) -Â Socket forming: shaped for insertion of rubber gasket (blowing system) -Â Socket forming: collapsible system -Â Socket forming: auto-load rubber gasket -Â Touch screen control panel -Â User friendly software developed -Â Automatic synchronisation with extrusion speed -Â Pneumatic, hydraulic and motorized movements. -Â High quality belling tools. |
| Stacker |
- Stainless steel 304 as touching material - Discharge driving by air cylinder |
Technical Parameter:
| Diameter ranges(mm) | Extruder model | Max. Capacity(kg/h) | Max. lineal speed(m/min) | Extruder motor power(kw) |
| 16-32 (4-cavities) | ACE65/132 | 300 | 10*4 | 37 |
| 20-63Â (Dual) | ACE65/132 | 300 | 15*2 | 37 |
| 50-160 | ACE65/132 | 300 | 8 | 37 |
| 75-250 | ACE80/156 | 500 | 6 | 55 |
| 110-315 | ACE80/156 | 500 | 4 | 55 |
| 75-160 (Dual) | ACE92/188 | 850 | 6 | 110 |
| 315-630 | ACE92/188 | 850 | 1.2 | 110 |
Technical Parameter of Main extruder:
| Model | Power (kw) |
Screw Diameter (mm) | Screw Qty. | Designed Output (kg/h) | Dimension(L*W*H) (mm) |
| ACE-45/90 | 15 | Φ45/90 | 2 | 70 | 3360x1290x2127 |
| ACE-51/105 | 18.5 | Φ51/105 | 2 | 100 | 3360x1290x2127 |
| ACE-55/110 | 22 | Φ55/110 | 2 | 150 | 3620x1050x2157 |
| ACE-65/132 | 37 | Φ65/132 | 2 | 300 | 3715x1520x2450 |
| ACE-80/156 | 55 | Φ80/156 | 2 | 400 | 4750x1550x2460 |
| ACE-92/188 | 110 | Φ92/188 | 2 | 750 | 6725x1550x2814 |
 Main components:Â
-Â Motor:Â Siemens, WEG, SEW
-Â Gear reducer:Â SEW, FALK
-Â Bearing:Â SKF, FAG, NSK
-Â Air cylinder:Â Festo, SMC, AirTac
-Â PLC interface and module:Â Siemens, Schneider, Beckhoff
-Â Frequency inverter:Â ABB, Schneider, Siemens
-Â Servo motor:Â Lenze, Delta
-Â Pressure sensor:Â Dynisco, Gefran
-Â Low voltage component:Â Siemens, Schneider, Omron, LS
-Â Temperature controller:Â Omron, RKC
-Â Solid state relay:Â Crydom, Celduc
About ACEEXTECH:
ACEEXTECH is a creative company, focusing on R & D of plastic extrusion system, and providing the equipments and solutions for plastic pipe, profile, tile, sheet and board.
ACEEXTECH products fulfill the needs of users in a very direct way due to over 25 years of knowledge and experience in plastic extrusion field, which also helps us to contribute actively to the success of customers by offering sustainable solutions that meet industry needs.   Â
ACEEXTECH offers a complete portfolio of support and consulting services all the time, from project engineering to custom financing solutions, after sales service at its best, ongoing production optimization, training and advisory services, even end product development.
Â
Why ACEEXTECH:
-Â Specialized RÂ & DÂ team involved in plastic extrusion industries over 25years.
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Conductive Quick Connector with double seal ring radial seal structure, rubber modified by O - ring, mainly for fluid and the physical, chemical properties of custom, prevent aging, corrosion, swelling; O - ring have intermediate spacer ring separated, two sealing rings of the corresponding event space, the rubber matrix bonding does not occur, the external O-ring using synthetic rubber, enhanced mechanical properties, prevent air aging. Sealing ring and a spacer ring through the outer ring of the elastic bayonet device firmly fixed in the shell, does not produce seal off and shift phenomenon produced. Greatly ensure the safety of the seal.
Quick Connector composed of a connector housing, O - ring, O - ring, a spacer ring, outer ring, a self-locking buckle, when another pipe adapter (male connector) insert joint, because of the self-locking buckle has certain elasticity with buckle fastener can connect the two connectors together, then pulled back, ensure that the installation in place so fast joint can play a role. Disassembly and maintenance as long as the first to promote the positive joint and press and hold the self-locking buckle at both ends of the buckle buttons, the self-locking expansion in the middle, you can easily pull out the connector, re connect forward should use SAE 30, heavy oil lubrication.
The electric conduction fast joint is mainly in the medium of methanol gasoline and ethanol gasoline.. It has the overall structure, the best sealing effect. Can work under pressure 10bar. The engine area temperature is suitable for the short time of the -40 up to +110 to reach the +150 degree (about half an hour).
Conductive Quick Connector
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