PRODUCT DETAIL
Developed by Shanghai Pilotech Instrument & Equipment Co., Ltd., YC-1000 laboratory spray granulator (fluidized bed granulation) combines spray dehydration and granulation focusing on large particles powder granulation in laboratory.
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   Features
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    Three processes of mixing, dehydration and granulation in fluidized bed spray granulation are completed in one equipment.
   The experiment requires a minimum amount of samples of 50 grams.
   Small area coverage of mere 0.5 square meters that can be placed on the laboratory table.
   Simple process, concise equipment, low power consumption and environmental performance.
   Suitable for heat-sensitive materials and samples of easy dissolving particulates.
   PLC operation control. Color LCD touch screen displays the whole experimental process.
   Shutdown protection: press the stop button and the machine (except the fan) stops working immediately so that heating parts will not be burnt due to misuse (forced shutdown of the fan).
   Stainless steel machine body and two-fluid spray atomization structure.
   Real-time control on PID temperature.
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PRODUCT PARAMETERS
Fluidized bed control parameters:
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Fluidized inlet air speed: 150 cube/h at maximum
Fluidized inlet air temperature: 40 ºC-150ºC
Peristaltic pump flow: adjustable, 100-500ml/h at maximum
Air pressure for spray atomization: 0.15-4BAR
Weight of spray sample: 50-400g/time
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Technical index
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Expansion chamber volume: 10L
Fan power: 1.5KW
Heating power: 3KW
Expansion chamber materials: high borosilicate glass and stainless steel
Maximum inlet air speed: 150m3/h
Air compression pressure: 0.15Mpa~0.6Mpa; Air compression consumption: ≤4m3/h
Material treatment capacity: 50-400g/time
Color LCD touch screen parameters: air intake temperature/material temperature/fan frequency
Inlet air temperature: 40ºC-150ºC
Voltage: 220V/50Hz,5KW
Size: 800×600×1000 mm
Weight: 80 Kg
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Application scope:
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Pharmaceutical product/food and feed/ceramic product/plastic and rubber/polymer and resin/ biogenetic product/chemicals and fertilizer/ perfume/ coloring matter and dye/vegetable and fruit extract/ aromatic substance/grain crop, etc.
Application area:
Spray dehydration and micronization, microencapsulation, restoration of product composition and extraction, suspending liquid dehydration, particle size control and structure revision.
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Sr.no |
Parameter |
Pilotech YC-1000 spray granulator |
1 |
Function |
Spray dryer,spray granulator,coating,mixing |
2 |
Power |
5KWÂ ,220V,50/60Hz |
3 |
Spray granulator capacity |
Max. 1000g/batch |
4 |
Spray dryer capacity |
Max. 1500ml/h |
5 |
Minimum sample volume |
50g |
6 |
granulator temperature |
40-150 ºC |
7 |
Spray dryer inlet temp. |
105-200 ºC |
8 |
Compressed air |
2-4Â Bar |
9 |
Temperature precision |
±1 ºC |
10 |
Coating |
50-1000g/batch |
11 |
Mixing |
50-1000g/batch |
12 |
Nozzle type |
Two fluid nozzle |
13 |
Nozzle jet |
0.7mm standard/(0.5/0.75/1.0/1.5/2.0mm available) |
14 |
Airflow |
0-150 M3/h  |
15 |
Peristaltic pump |
Max. 1500ml/h |
16 |
Main chamber volume |
10L |
17 |
Heater power |
3.5KW |
18 |
Main chamber material |
SUS304 Stainless steel &High borosilicate glass |
19 |
Body material |
SUS304 Stainless steel |
20 |
Seal of cyclone/cylinder |
Silicone |
21 |
Sound |
<60db |
22 |
Dimensions |
900*800*1300mm |
23 |
Weight |
110KG |
24 |
Operation mode |
Automatic/Manual |
25 |
Display |
7-Inch LCD display for Heat, Spray, Pump, Air pressure, de-blocker frequency |
In the edible oil pressing plant, before the extrusion of oil from oil containing materials, an oil pretreatment process is typically undertaken to improve the efficiency of production and to ultimately save on costs. The entire oil milling process generally includes: cleaning, sieving, hulling, separation, cracking, particle making, frying, softening, flaking, drying, and expelling oil materials. The process: cleaner --> sheller --> huller --> crusher / flaker --> steam cooker --> softening --> extruder --> dryer.
Oil Pressing Plant Pretreatment
- Organic impurities, such as stems and leaves, cords and chemical fibers.
- Inorganic impurities such as soil and metal.
Advantages of Our Oil Pretreatment Technology
- Heated shelling features means to reduce energy consumption.
- Double dehulling process which raises the shelling ratio to up to 85% with oil residue in hulls reduced to below 1.5%.
- Large-volume silos to facilitate adjustments to production capacity.
- Can produce oil cake as different grades and various protein levels which are adjustable to meet special requirements. Soybean cake can also be milled.
- With years of research experience on screw Oil Press machine ,we can reach residual oil and low energy consumption.
- Complete pre-treatment system can be controlled automatically.
The Goal of Oil Pretreatment
- Improve the quality of the oil and the cake.
- Increase rate of productivity; reduce residual oil.
- Increase treatment capabilities of the equipment.
- Lessens wear and lengthens the life of the equipment.
- Ensures safety.
- Expansion improves the rate of productivity and the quality of the oil cake.
Oil Pretreatment Process
- Warm hulling process reduces energy consumption.
- Double cracking and hulling process improves the hulling ratio and reduce oil residue in the hull.
- High volume hull bin makes production flexible.
- Makes it possible to produce meals of various protein content (includes meal milling).
- Adopts the complete explosion puffing process.
- Automated controls.
Cottonseed Vegetable Oil Pressing Plant Turnkey Project ,Soybean Oil Pressing Plant Turnkey Project ,Palm Oil Pressing Plant Turnkey Project ,Sunflower Oil Pressing Plant Turnkey Project
Hebei Huipin Machinery Co.,LTD , https://www.oilpresschina.com