Twin Screw Color Masterbatch Compounding Pelletizing Extruder

Twin Screw Color Masterbatch Compounding Pelletizing Extruder

Product description:
Definition of color master batch:
By the high proportion of additives, thermoplastic resin, pigments or the good dispersion of plastic colorants, it chooses the resin of colorants that have good wetting and dispersing effect and good compatibility with being shaded material. It can be explained like: PP/PE/PET/PVC carrier + pigment + additives = color master batch
Generally, we use the special type of extruder to produce this kind of color master batch: ATE Twin Screw Extruder. ATE Series Co-rotating Parallel Twin Screw Extruder consists of motor drive, torque distribution gearbox, processing section, temperature controlling units, die section and down-stream pelletizing system, etc.

Specification:
1.     ATE Series Compounding and Granulating line for Color Master Batch
2.     Main machines included in production line

Introduction of parts of ATE Twin Screw Extruder:
ATE Twin Screw Extruder adopts modular design principle, component standardization manufacturing, which can present stable and reliable performance. Thanks to the modular principle, ATE extruders can provide highly customizable solutions according to customers' process and special requirements. Based on different output torque grade, ATE series extruders have basic type and efficiency type.

Process section includes barrels, screw shafts, screw elements, individual temperature heating and cooling unit. Barrels and screw elements are designed in block principle.

Block structure allows the screw elements combine and sequence optimized to realize the process:

Conveying-Plasticization- Compounding & Dispersion- Homogenization- Degassing- Pressure building
Also Block structure allows the barrels adjust freely to the fit the process requirement.

Based on different process position, ATE extruders have different barrels type: feeding barrel, side feeding barrel, close barrel, open on top barrel, vacuum vent barrel, etc. According to the different jobs' requirement, barrels' materials can be nitride steel or bimetallic steel.

Multiple cutting systems can be combined with ATE Twin Screw Extruder, such as strands pelletizing, hot-face cutting and under-water pelletizing, etc.

Both Instrument control and PLC control are available to apply in the ATE electrical controlling system. All the key electrical parts adopt European brands to guarantee the controlling system with significant and stable performance.
 
Main technical specification:
 
Advantages of color master batch:
1. High concentration of pigment 
2. Excellent dispersion, good heat-resistant, high color fastness, stable performance and shows bright color
3. Non-toxic, environmental-friendly
4. Compatible with various material PE/PP/PS/ABS/HIPS/PVC/TPR etc.
5. Wide application: blow moulding, blowing film, injection moulding, extrusion, spin-dyeing, cable sheathing, etc.
6. Range of industrial application: office automation, household appliances, film and packing material, textile, sheet, pipe, medical appliances, toys and so on.
 
Advantages of the production line
1.     It can produce high-quality, high-quantity filler master batch
2.     It works with high efficiency
3.     It's computerized with high automation Twin Screw Color Masterbatch Compounding Pelletizing Extruder

Product description:
Definition of color master batch:
By the high proportion of additives, thermoplastic resin, pigments or the good dispersion of plastic colorants, it chooses the resin of colorants that have good wetting and dispersing effect and good compatibility with being shaded material. It can be explained like: PP/PE/PET/PVC carrier + pigment + additives = color master batch
Generally, we use the special type of extruder to produce this kind of color master batch: ATE Twin Screw Extruder. ATE Series Co-rotating Parallel Twin Screw Extruder consists of motor drive, torque distribution gearbox, processing section, temperature controlling units, die section and down-stream pelletizing system, etc.

Specification:
1.     ATE Series Compounding and Granulating line for Color Master Batch
2.     Main machines included in production line

Introduction of parts of ATE Twin Screw Extruder:
ATE Twin Screw Extruder adopts modular design principle, component standardization manufacturing, which can present stable and reliable performance. Thanks to the modular principle, ATE extruders can provide highly customizable solutions according to customers' process and special requirements. Based on different output torque grade, ATE series extruders have basic type and efficiency type.

Process section includes barrels, screw shafts, screw elements, individual temperature heating and cooling unit. Barrels and screw elements are designed in block principle.

Block structure allows the screw elements combine and sequence optimized to realize the process:

Conveying-Plasticization- Compounding & Dispersion- Homogenization- Degassing- Pressure building
Also Block structure allows the barrels adjust freely to the fit the process requirement.

Based on different process position, ATE extruders have different barrels type: feeding barrel, side feeding barrel, close barrel, open on top barrel, vacuum vent barrel, etc. According to the different jobs' requirement, barrels' materials can be nitride steel or bimetallic steel.

Multiple cutting systems can be combined with ATE Twin Screw Extruder, such as strands pelletizing, hot-face cutting and under-water pelletizing, etc.

Both Instrument control and PLC control are available to apply in the ATE electrical controlling system. All the key electrical parts adopt European brands to guarantee the controlling system with significant and stable performance.
 
Main technical specification:
 
Advantages of color master batch:
1. High concentration of pigment 
2. Excellent dispersion, good heat-resistant, high color fastness, stable performance and shows bright color
3. Non-toxic, environmental-friendly
4. Compatible with various material PE/PP/PS/ABS/HIPS/PVC/TPR etc.
5. Wide application: blow moulding, blowing film, injection moulding, extrusion, spin-dyeing, cable sheathing, etc.
6. Range of industrial application: office automation, household appliances, film and packing material, textile, sheet, pipe, medical appliances, toys and so on.
 
Advantages of the production line
1.     It can produce high-quality, high-quantity filler master batch
2.     It works with high efficiency
3.     It's computerized with high automation

High Speed Roll Up Door

Material Selection:

1. Frame: 2MM thicknesses cold-roll Stainless steel.

2. Motor: Germany SEW brake motor (outer), power 0.75KW, power supply 220V.

3. Control system: Imported Japan Mitsubishi converter and PLC to control of electric box (150%1HZ)

4. Opening & closing speed: 0.6-1.5m/s (adjustable).

5. Safety Device: Korea Photocell Sensor, emergency stopping reaction when sensing obstacles.

6. Curtain: France high-density polyester fiber and the surface coating processing, thickness 0.8MM, variety colors can be chose: Red, yellow, blue, green, orange, gray, white, transparent, etc. Tensile strength: 4000/3500N/5cm, tear strength 600/600N. Fire-proofing level: German standard DIN75200 Usage temperature: -30 ° C +70 ° C.

7. Wind resistant: The Aluminium alloy Reinforce Girder to increase wind resistant effect.

8. Curtain replacement function: Aluminium alloy Reinforce Girder is loaded between 2 pieces Curtain, can be replaced easily if any curtain broken, save your cost.

9. Transparent window: 1.2MM thickness transparent PVC window, size and location is up to your request, more safer.

10. Seal: Seal brush are Installed inside the guides, and the special bottom design, to fit any uneven ground.

11. Cotrolling way: Push button + radar sensor, very convenient.

12. Limiting Switch: Mechanical limiting switch, easily and exactly.

13. Emergency STOP: With emergency stop button on control panel, can stop easily by

Hand once disconnect or accident

14 Fault recovery function: All Hongfa's production is with fault recovery function, system will self-recovery after power cut off.

15. Delivery time: About 7 business days with contract and deposit confirmed.

16. Pyament item: 50% before production, and the other 50% before shipment.

17. Warranty Details: We provide 12 months warranty for all doors and accessories (except man-made disasters, Irresistible natural disasters, ect^).

We have many professional engineers with rich experience, qualified products, perfect service system, and good cooperation relationship with many famous companies.

PVC high speed door, plastic roll up doors, high speed fabric roll up doors, high speed rolling doors, pvc roll up doors

SHENZHEN HONGFA AUTOMATIC DOOR CO., LTD , https://www.hongfahsrud.com