Auto Scaffolding Plank Stiffner Welding Device Machine Manufacturer Factory

Model NO.: BOSJ-S
Trademark: BOSJ
Transport Package: Wooden Cases
Origin: Jiangsu
HS Code: 8455212000
Model NO.: BOSJ-S
Trademark: BOSJ
Transport Package: Wooden Cases
Origin: Jiangsu
HS Code: 8455212000
Marine Steel Scaffolding Planks Board Walkboard Roll Forming 
Machine
 
1,Unit performance
 
The thickness of material sheet: 1.2-1.8,the product drawings need to be confirmed by buyer
 
The width of material: 250≤§≤520
 
Product speed: 0-8m/min
 
Occupy groud area:  length 30m xwidth 3m
 
Total power: about 62kw
 
2,Equipment structure
 
It is composed of passived-decoiler, leveler, servo feeding machine, punching machine, roll forming machine, hydraulic cutting machine, collection table, electrical control system etc.
 
3,Each part main parameter:
 
3,1 Passived Decoiler 
Decoiler: decoiler,  Inner expanding type,  capacity:5T
Inner diameter material roll: ¢480~¢520mm
Outter diameter material roll: ≤1500mm
 
3,2 Leveler
Motor: 7.5KW  Frequency conversion motor
 
3,3 Servo Feeding machine
Drive: 4 kw  Servo motor
 

3,4 Punching machine
punching press: JF21-110
Maximum press: 110tons
Material of mould: Material:Cr12Mov,  Quenching,Hardness:HRC58-62º
Quantity of punching dies:1sets
 
3,5 Forming machine
Rack: cast iron frame,  
Forming stations: 16 stations
Material of bearing 40Cr, quenching treatment  
Material:GCr15, Quenching, Hardness:HRC58-62º
Motor power:  30KW Frequency conversion motor ZQ500 reducer
Drive type:  every rack has one gear power distribution box.
 
3,6 Hydraulic cutting
Hydraulic pressure cutting 
Hydraulic pressure pump:5.5KW
Material of cutting blade: Cr12, Quenching
Hydraulic cutting quantity:1piece

Auto Scaffolding Plank Stiffner Welding Device Machine Manufacturer Factory

 
3,7 Electronic controlling: PLC 
 
 
Main Machine Parameter
No. Item Unit Data Remark

1
Raw material Type   MS\galvanized sheet  
Strength of panel Map ≥350  
Thickness of panel mm 1.2~2.0  
2 Size mm See figure  
3 Speed m/min 6~8  
4 Material of roller   GCr15Hardening treatment  
5 Drive type   Gear box  
6 Total power kw About 45  
7 Electrical system   PLC Inverter control  
8 Contour dimension(L*W*H) m 35X4X3.9  
 
Delivery of machine


Related Products
The details of the scaffolding machine
NO. CONTENTS
1 Scaffolding plank standing tube welding device
2 Scaffolding plank ledger welding device
 
3
 
Punching Device
Full automatic punching device
Semi-automatic punching device
Manual punching device
Spare part:punching mould
 
4
 
diagonal brace flattening &punching device
Full automatic diagonal brace flattening &punching device
Semi automatic  diagonal brace flattening &punching device
Manual  diagonal brace flattening &punching device
Spare part:punching mould
 
5
 
Tube cutting machine
Auto Blade cutting Device
Swing saw cutting device
Direct saw cutting device
Auto direct saw cutting device
6 Auto Scaffolding plank wedling line Auto robot welding
Auto robot hand welding
7 Base jack & U-head jack welding device
8 Auto scaffolding plank roll forming machine

Introductions of the scaffolding machine
1. Scaffolding plank standing tube welding device
 Equipment function:
It is mainly used in auto seam welding for steel tubular scaffold pipe and disk plate, it also can add
Main Parameter:
Length:1-3m
Tube diameter:¢48mm &¢60mm
Disk plate quantity:1-6 pcs
Length tolerance:≤0.5mm
Basic component:
It consists of 13 sets inveter gas welding device and special device
More standing tube choices:
 Auto Scaffolding Plank Stiffner Welding Device Machine Manufacturer Factory

 
 
2. Scaffold ledger welding device
Equipment function:
  It is mainly used in auto seam welding for steel tubular scaffold ledger wedge head and tube.
Main Parameter:
Length:0.5-3m
Tube diameter:¢48mm
Welding quantity:2 pcs
Length tolerance:≤0.5mm
Basic component:
It consists of 2 sets inveter gas welding device and special device
More ledger choices:
 
 
 Auto Scaffolding Plank Stiffner Welding Device Machine Manufacturer Factory

 
3. Scaffold tube punching device
Equipment function:
   It is mainly used in punching holes for standing tube ends
Basic parameter:
Length: 1-3m
Tube diameter:¢48mm&¢60mm
Length tolerance: ≤0.5mm
Basic component:
It consists of auto feeding system, seam positioning system (it only works at full auto equipment),hydraulic punching system, auto collection system(it only works at full auto equipment) and other systems.
 
 Auto Scaffolding Plank Stiffner Welding Device Machine Manufacturer Factory

4. diagonal brace flattening &punching device
Equipment function:
It is mainly used in flattening &punching for diagonal brace both ends
Basic parameters:
Length:0.5~3m
Tube diameter:¢33mm or ¢48mm
Length tolerance:≤0.5mm
Basic component: It consists of auto feeding system, seam positioning system(it only works at full auto equipment),hydraulic punching system, auto collection system(it only works at full auto equipment) and other systems.
 
 
5.Tube Cutting Machine
Main function:
It is mainly used tube cutting
Basic parameter:
Length:0.6~3m
Tube diameter:¢33m,¢48mm and ¢60mm
Length tolerance:≤0.5mm

Auto Blade cutting device:
 
Saw tube cutting device:
 
6.Auto scaffold welding device
 
Main function:
It is mainly used in auto welding for scaffold end cap and stiffener
Basic parameter:
Length:0.6-3m
Length tolerence:≤1mm
Basic component:
No. Name Type Quanti. Remark
1 Welding robot hand 4200X650X500 1 Double welding head
2 Welding power supply(optional) MAGMEET350 2 Supplied by buyer
3 Working clamp   2  
4 positioner   2 optional
5 Moving rail and parts 13m 1  
6 Electric control system   1  
 Auto Scaffolding Plank Stiffner Welding Device Machine Manufacturer Factory


 
 Adjustment screw welding device
 
Equipment function:
It is mainly used in welding for scaffolding base and U-head jack screw.
Basic parameter:
Length:0.3-1.0m
Length tolerance:≤0.5mm
Basic component: It consists of welding device and special device.
 
 


  Marine Steel Scaffolding Planks Board Walkboard Roll Forming 
Machine
 
1,Unit performance
 
The thickness of material sheet: 1.2-1.8,the product drawings need to be confirmed by buyer
 
The width of material: 250≤§≤520
 
Product speed: 0-8m/min
 
Occupy groud area:  length 30m xwidth 3m
 
Total power: about 62kw
 
2,Equipment structure
 
It is composed of passived-decoiler, leveler, servo feeding machine, punching machine, roll forming machine, hydraulic cutting machine, collection table, electrical control system etc.
 
3,Each part main parameter:
 
3,1 Passived Decoiler 
Decoiler: decoiler,  Inner expanding type,  capacity:5T
Inner diameter material roll: ¢480~¢520mm
Outter diameter material roll: ≤1500mm
 
3,2 Leveler
Motor: 7.5KW  Frequency conversion motor
 
3,3 Servo Feeding machine
Drive: 4 kw  Servo motor
 

3,4 Punching machine
punching press: JF21-110
Maximum press: 110tons
Material of mould: Material:Cr12Mov,  Quenching,Hardness:HRC58-62º
Quantity of punching dies:1sets
 
3,5 Forming machine
Rack: cast iron frame,  
Forming stations: 16 stations
Material of bearing 40Cr, quenching treatment  
Material:GCr15, Quenching, Hardness:HRC58-62º
Motor power:  30KW Frequency conversion motor ZQ500 reducer
Drive type:  every rack has one gear power distribution box.
 
3,6 Hydraulic cutting
Hydraulic pressure cutting 
Hydraulic pressure pump:5.5KW
Material of cutting blade: Cr12, Quenching
Hydraulic cutting quantity:1piece

Auto Scaffolding Plank Stiffner Welding Device Machine Manufacturer Factory

 
3,7 Electronic controlling: PLC 
 
 
Main Machine Parameter
No. Item Unit Data Remark

1
Raw material Type   MS\galvanized sheet  
Strength of panel Map ≥350  
Thickness of panel mm 1.2~2.0  
2 Size mm See figure  
3 Speed m/min 6~8  
4 Material of roller   GCr15Hardening treatment  
5 Drive type   Gear box  
6 Total power kw About 45  
7 Electrical system   PLC Inverter control  
8 Contour dimension(L*W*H) m 35X4X3.9  
 
Delivery of machine


Related Products
The details of the scaffolding machine
NO. CONTENTS
1 Scaffolding plank standing tube welding device
2 Scaffolding plank ledger welding device
 
3
 
Punching Device
Full automatic punching device
Semi-automatic punching device
Manual punching device
Spare part:punching mould
 
4
 
diagonal brace flattening &punching device
Full automatic diagonal brace flattening &punching device
Semi automatic  diagonal brace flattening &punching device
Manual  diagonal brace flattening &punching device
Spare part:punching mould
 
5
 
Tube cutting machine
Auto Blade cutting Device
Swing saw cutting device
Direct saw cutting device
Auto direct saw cutting device
6 Auto Scaffolding plank wedling line Auto robot welding
Auto robot hand welding
7 Base jack & U-head jack welding device
8 Auto scaffolding plank roll forming machine

Introductions of the scaffolding machine
1. Scaffolding plank standing tube welding device
 Equipment function:
It is mainly used in auto seam welding for steel tubular scaffold pipe and disk plate, it also can add
Main Parameter:
Length:1-3m
Tube diameter:¢48mm &¢60mm
Disk plate quantity:1-6 pcs
Length tolerance:≤0.5mm
Basic component:
It consists of 13 sets inveter gas welding device and special device
More standing tube choices:
 Auto Scaffolding Plank Stiffner Welding Device Machine Manufacturer Factory

 
 
2. Scaffold ledger welding device
Equipment function:
  It is mainly used in auto seam welding for steel tubular scaffold ledger wedge head and tube.
Main Parameter:
Length:0.5-3m
Tube diameter:¢48mm
Welding quantity:2 pcs
Length tolerance:≤0.5mm
Basic component:
It consists of 2 sets inveter gas welding device and special device
More ledger choices:
 
 
 Auto Scaffolding Plank Stiffner Welding Device Machine Manufacturer Factory

 
3. Scaffold tube punching device
Equipment function:
   It is mainly used in punching holes for standing tube ends
Basic parameter:
Length: 1-3m
Tube diameter:¢48mm&¢60mm
Length tolerance: ≤0.5mm
Basic component:
It consists of auto feeding system, seam positioning system (it only works at full auto equipment),hydraulic punching system, auto collection system(it only works at full auto equipment) and other systems.
 
 Auto Scaffolding Plank Stiffner Welding Device Machine Manufacturer Factory

4. diagonal brace flattening &punching device
Equipment function:
It is mainly used in flattening &punching for diagonal brace both ends
Basic parameters:
Length:0.5~3m
Tube diameter:¢33mm or ¢48mm
Length tolerance:≤0.5mm
Basic component: It consists of auto feeding system, seam positioning system(it only works at full auto equipment),hydraulic punching system, auto collection system(it only works at full auto equipment) and other systems.
 
 
5.Tube Cutting Machine
Main function:
It is mainly used tube cutting
Basic parameter:
Length:0.6~3m
Tube diameter:¢33m,¢48mm and ¢60mm
Length tolerance:≤0.5mm

Auto Blade cutting device:
 
Saw tube cutting device:
 
6.Auto scaffold welding device
 
Main function:
It is mainly used in auto welding for scaffold end cap and stiffener
Basic parameter:
Length:0.6-3m
Length tolerence:≤1mm
Basic component:
No. Name Type Quanti. Remark
1 Welding robot hand 4200X650X500 1 Double welding head
2 Welding power supply(optional) MAGMEET350 2 Supplied by buyer
3 Working clamp   2  
4 positioner   2 optional
5 Moving rail and parts 13m 1  
6 Electric control system   1  
 Auto Scaffolding Plank Stiffner Welding Device Machine Manufacturer Factory


 
 Adjustment screw welding device
 
Equipment function:
It is mainly used in welding for scaffolding base and U-head jack screw.
Basic parameter:
Length:0.3-1.0m
Length tolerance:≤0.5mm
Basic component: It consists of welding device and special device.
 
 


 

Product Description
Equipment Characteristic:

High Pressure Mixing Head
The L type twice mixing head adopts high quality alloy and the most advanced heat treatment process in China.All cleaning can be finished by clean shafts without wasting materials.
 
High and Low Pressure Switching Valve
The adoption of high pressure resistant 35Mpa stainless materials optimizes the valve structure and ensure the pressure resistance and anti-abrasive seal without leaking for long term usage.
 
Permanent Magnet Joint Shaft
The permanent magnet joint shaft consists of outer rotor,inner rotor and isolation set,which solves the leaking issues in seal and troubles of changing the material pump seal frequently thoroughly.
Human-computer interface
The use of big touch screen makes the operation intuitive,be easily understood and avoid error efficiently.
 
High Pressure Plunger Pump
Supplied in set by two famous PU special pumps manufacturers,one is Germany Rexroth, the other is China Gelanrex, Lingxin has built long term cooperation with them.
Technical Parameters:
Injection Output: 50-5000g/s Repeat injection accuracy: ±1%
Material tank volume: 250L-500L Compressed air needed: Dry,oil free   P:0.7Mpa   Q:600NL/min
Injection pressure: 10-20Mpa(adjustable) Temperature control system: Heat: 2×9Kw
Mixing ratio range: 1:5~5:1(adjustable) Input power: Three-phase five-wire 380V
Injection time: 0.5~99.99S(correct to 0.01S) Total power: 39KW-123KW
Material temperature controlling error: ±2ºC Raw material viscosity(22ºC): POLY ~2500MPas
ISO  ~1000MPas
Final Product examples:
Car cushions, head cushions, steering wheels, bumpers, instrument boards, sunshade boards, motor bicycle cushions, thermal insulation materials, refrigerator materials, roof insulating slabs, office chairs, handrails, fitness equipments, medical appliances, building materials, etc.


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