Mother and baby plastic PP woven bag recycling extrusion machine, HDPE film recycling pelletizing machine, with Compactor is mainly used for PA, PP, PS, PE, EPE, EPS, PET, UPS, ABS Film etc.
The film material is sent to the compactor by a belt conveyor. There are rotary cutters installed on the cutter plate, and there are also stable cutters on the side of the compactor. By the high speed of the rotary cutter, the film will be crushed into small pieces. Meanwhile, through the friction of the rotary and cutter, the crushed material will be gathered by its heat to increase its density. Also, the wet water will be vaporated. Together, the film will be sent into the extruder by centrifugal force. This improves the capacity of the film material.
A two-stage machine with two screen changers allows filtering more impurities. Meanwhile, the machine has one vacuum degassing and one natural degassing system, resulting in more beautiful pellets. The machine is efficient and performs well.
The advantages of this machine
1. Highly efficient: the machine is automatic and consumes less power.
2. Special screw design: We customize the screw according to different materials, and the screw and barrel can be made from 38CrMoAL or bimetallic.
3. High capacity: the machine's capacity is about 200kg/h
4. More stable material output: the material goes through the first stage to the second stage, with two screen changers, which filter out more impurities, ensuring the material exiting the die doesn't break down.
5. Beautiful pellets: two degassing systems ensure no air in the pellets.
6. Long-lasting machine.
Feature
1. High precision gear box, high carrying capacity, steady driving, low noise.
2. Newly designed barrel and screw ensure better melt uniformity, lower melt temperature, and higher production.
3. For most applications, standard nitrided steel is used for barrels and screws with high corrosion resistance. Unusual materials can be processed by choosing two types of metals.
4. PID meter keeps the temperature stable and accurate.
5. Hydraulic pressure screen changer, changing screens is easy and completed within minutes.
The advantages of the compactor
1. Counter current technology
High process stability through improved material intake ensures consistent high output over a broader temperature range.
Higher flexibility and operational reliability with various materials.
Increased throughput with the same plant size for greater productivity.
2. Smart Start
Remarkably easy operation thanks to logical, clearly structured, and simplified handling and ultramodern ergonomic touchscreen display.
Fewer buttons, more user-friendliness—thanks to a high degree of automation including extensive control packages.
The right recipe for every application—saved processing parameters can be loaded easily and conveniently from the recipe management system at the push of a button.
3. Save
Lower specific energy requirements thanks to a complete package featuring design and process engineering measures, including the new direct drive for the extruder screw.
Lower production costs through optimized control technology and high-quality, energy-efficient components such as high-performance motors.
Additionally, the practical energy display on your operating panel gives you a constant overview of energy consumption at all times, thus enabling you to take specific measures to optimize consumption.
Environmental protection.
How the machine works
The material is fed into the compactor/cutter (customers can choose to use a belt conveyor, whole film traction device, etc.). The material is cut, mixed, heated, dried, pre-compacted, and buffered in the compactor/cutter. Then the hot, pre-compacted material is continuously filled into the tangentially connected extruder. This is up to the counter current technology.
Then, the material is plasticized and degassed in the extruder screw. Next, the material is plasticized and melted in the screw, with the help of the screen changer, the dirty impurity is filtered. The clean material goes through the screen changer and into the pelletizing system.
Line components:
| Item NO. | Item name | Quantity | Power |
| 1 | Belt conveyor(with metal detector) | 1set | 2.2kw |
| 2 | Φ160/28 single screw extruder | 1 set | 160kw |
| 3 | Compactor(with cyclone silo on top) | 1 set | 90kw |
| 4 | Hydraulic screen changer system | 1 set | 3kw |
| 5 | Φ160/10 single screw extruder | 1 set | 55kw |
| 6 | Hydraulic screen changer system | 1 set | 3kw |
| 7 | Water tank | 1 set | --- |
| 8 | Gale Dryer | 1 set | 4kW |
| 9 | Pelletizer | 1set | 7.5kw |
| 11 | Wind transmission system | 1 set | 4kw |
| 12 | Storage Silo | 1 set | --- |
| 13 | Electrical control box | 1Â set | --- |
Project summary:
| NO. | Item. | Spec. |
| 1 | Material | PP PE BOPP PVC PET film |
| 2 | Capacity | output::600Â kg/hr |
| 3 | Final products size | Φ3mm |
| 4 | Electricity power | 380V/3P/50HZ |
| 5 | Installed power | 360Â KW for whole plant |
| 6 | Power consumption | Pizza Oven
Make your oven more versatile by using it not just for traditional baking, but also for creating restaurant-quality pizza. Expertly engineered features work together to ensure the right amount of heat in all the necessary areas. Precision Surface Sensor: This sensor, positioned directly beneath the cooking surface, monitors the oven temperature and alerts you when it's time to start cooking your first pizza or add another. Broil Amplifier: Situated between the heater and the top of the oven, the reflective aluminum shield redirects heat downwards to achieve the perfect browning of your pizza crust and toppings. Built-In Rapid Crisping Plate: The cooking surface features a quarter-inch thick plate made from durable aluminum alloy. This plate provides rapid heat conduction and precise temperature control, allowing you to cook various styles and sizes of pizza to your desired level of doneness. Charcoal Pizza Oven The versatility of a charcoal pizza oven extends beyond just pizza - it can be used to prepare a wide range of dishes, from starters to desserts. Having a charcoal oven in a restaurant adds value to the food and keeps guests coming back for more. Still unsure about adding a charcoal oven to your restaurant or home? 1. Offering something unique and special sets you apart from competitors. 2. Cooking with a charcoal pizza oven becomes a special ritual that captivates both you and your guests. 3. The food prepared in a charcoal oven boasts a rich, juicy, smoky, authentic grilling flavor and a perfect crust. 4. The high working temperature of a charcoal pizza oven allows for quick heating. 5. The oven can be put on standby or have its temperature lowered to keep prepared food warm after use. 6. Reduced cooking times with a charcoal pizza oven lead to cost savings. 7. Charcoal ovens require minimal maintenance.
Wood-fired ovens come in various styles and sizes, ranging from portable outdoor ovens to large, built-in units found in restaurant kitchens. Despite advancements in technology, the fundamental principle of using burning wood to create even, high temperatures for baking remains consistent over the centuries. Wood-fired ovens are specifically designed for cooking pizzas using wood as the primary heat source. The wood fire heats up the bricks inside the oven, providing the perfect cooking surface for the pizza. These ovens typically use dried hardwoods like maple, oak, hickory, and walnut to generate optimal flames and smoke. These hardwoods burn cleanly and impart excellent flavors to the food. Once the wood-fired oven reaches full temperature, pizzas are cooked at incredibly high temperatures, ranging from 750° to 850° Fahrenheit. This intense heat allows pizzas to cook in a rapid 2 to 3 minutes, resulting in a charred crust that adds to the flavor profile.
Hybrid Pizza Oven Introducing the Hybrid Pizza Oven, where style and versatility abound. Whether you want the rich, smokey essence of wood-fired cooking or the exacting control and efficiency of gas, this oven brings both to the table with precision and, most importantly, flavor. Introducing the ultimate culinary fusion experience with our Gas and Wood Wired Pizza Oven. Unleash your inner pizza chef and elevate your outdoor cooking game with the perfect combination of convenience and traditional flavor infusion. Dual Fuel Versatility: This pizza oven is a game-changer, allowing you to choose between the convenience of gas or the authentic flavor of wood-fired cooking. Enjoy the best of both worlds with a simple switch to suit your mood and culinary preferences. Rapid Heating with Gas: Experience quick and efficient heating with the gas option. The built-in gas burner ensures a swift preheat, getting you ready to cook in no time – perfect for those spontaneous pizza cravings. Wood-Fired Authenticity: Infuse your pizzas with that unmistakable wood-fired flavor. Use real wood logs to add a smoky essence that transforms your pizza into a gourmet masterpiece, capturing the essence of traditional Italian cooking. Precise Temperature Control: Achieve culinary perfection with precision temperature control. Whether you’re aiming for a crispy thin crust or a soft and chewy base, our pizza oven allows you to fine-tune the temperature to suit your desired cooking style. Spacious Cooking Surface: With ample cooking space, our pizza oven is designed to accommodate multiple pizzas, ensuring you can feed a crowd with ease. No need to wait for one pizza to finish before starting the next – cook to your heart’s content. Durable Construction: Built to withstand the rigors of outdoor cooking, our pizza oven is crafted with high-quality materials for durability and longevity. It’s a reliable addition to your outdoor kitchen that’s ready for years of delicious pizza-making adventures. Easy to Use and Maintain: The user-friendly design makes it easy for both novice and experienced chefs to create perfect pizzas. Cleaning up is a breeze, allowing you to spend more time enjoying your culinary creations and less time on maintenance.
Pellet Pizza Oven Place hardwood cooking pellets in the burnpot. Break off a few pieces of fire starter, and place on top. Light a match, and it’s as simple as that! Temperature – With the burnpot blower, we’re able to reach peak temps – in half the time! We want to add small amounts of additional pellets to the hopper every 60 seconds or so to maintain a strong fire. Reaching proper temperature on the cooking stone is key. Depending on our pizza crust, we want the stone between 650 and 850 degrees Fahrenheit. With the insulated front door, we have minimal heat loss, allowing us to cook quicker, with less fuel needed. Now that our stone is up to proper temperature, it’s time to slide in the pizza! Cooking the Pizza – The pizza oven includes a stainless steel pizza peel. Make sure to lay down flour or cornmeal for an easy transition to the stone. Practice – makes perfect. At these temps, our pizza is going to cook fast! We recommend pulling the pizza out every 30 seconds, and doing a rotational turn for best results. And there you have it – the perfect artisan pizza in less than two minutes! There’s nothing like a real wood fired pizza. Wood Pellet Pizza is Gets Rich Flavor The smoke from wood pellets enhances the taste of your food. Depending on the wood variety you choose, there is a wide variety of additional flavors that might make their way into your meal. Some tend to be on the smokier side while others lend a bit of sweetness. Other wood pellet types, however, fall right in the middle, keeping things from getting too sweet or extra intense. Other Foods You Can Try – The can do so much more than pizza. With a cast-iron skillet, you can do mouthwatering chicken, steak, vegetables, and more. So grab a friend, a neighbor, or your whole family, and don’t forget to share. Gas Pizza Oven, Charcoal Pizza Oven, Wood Fired Pizza Oven, Outdoor Pizza Oven, Portable Pizza Oven, Hybrid Pizza Oven, Pellet Pizza Oven Ningbo Yinzhou Weinuo Machinery Manufacturing Co., Ltd. , https://www.gftopoven.com |