**Double Stage Vacuum Insulating Oil Regeneration Purifier / Used Oil Reconditioning System**
The ZYD series vacuum transformer oil purifier is designed to remove water, gases, impurities, and light hydrocarbons from insulating oil. This advanced system ensures that the oil is restored to its original performance level, making it safe for continued use in critical electrical equipment.
The operating principle is straightforward yet highly effective. The oil is first heated using an electric immersion heater to reach an optimal temperature. Then, under atmospheric pressure, the oil is drawn into a vacuum chamber where it undergoes a dual-stage vacuum process. The Duplex 3D stereo-evaporation device maximizes surface area exposure, significantly accelerating the removal of moisture. Any solid contaminants are filtered out through a fine filter before the purified oil exits the system.
During the vacuum process, free, dissolved, and emulsified water, along with dissolved gases and other volatile substances, are vaporized and removed. A rotary vane vacuum pump extracts these vapors through a condensation trap, collecting some condensate while releasing the rest into the atmosphere.
**Key Technology and Features:**
1. **Versatile Application**: Suitable for treating various types of insulating oils, including transformer oil, instrument transformer oil, and switchgear oil.
2. **Wide Industrial Use**: Ideal for large manufacturing plants, power stations, and industrial facilities that rely on high-voltage transformers, especially those rated above 110 kV.
3. **Double-Stage Vacuum System**: Utilizes advanced duplex stereo-evaporation technology and UK G technology to effectively remove trace moisture and restore dielectric strength.
4. **German 3-UG Phase Protection**: Ensures safe and efficient operation even during power outages, phase loss, or incorrect phase positions.
5. **Dielectric Condensation Units**: Enhance the lifespan of the oil purifier by reducing internal wear and tear.
6. **Triple Interlock Safety System**: Automatically prevents machine damage in case of unexpected failures or accidents.
7. **Flexible Operation**: Can function as a standalone dehydrating system without requiring full filtration, saving time and resources for specific needs.
8. **Onsite Compatibility**: Operates alongside running transformers without interrupting service.
9. **Customizable PLC System**: Available upon request for automated control and monitoring.
10. **Mobility & Design Options**: Equipped with casters for easy movement; available in fully enclosed or trailer-mounted configurations for indoor and outdoor use.
11. **Custom Colors**: Offered in a variety of colors to match customer preferences.
**Benefits of Using the ZYD Series:**
1. **Cost-Effective**: Reduces the need for frequent oil changes, offering significant cost savings.
2. **Restores Oil Quality**: Brings used transformer oil back to the performance level of new oil.
3. **Improves Transformer Performance**: Removes moisture, sludge, acids, and harmful gases, resulting in higher insulation values than before.
4. **Extends Oil Lifespan**: Increases the longevity of transformer oil, reducing maintenance frequency.
5. **Eliminates Waste Disposal Costs**: Converts waste oil into usable product, eliminating disposal expenses.
6. **Environmentally Friendly**: Prevents environmental contamination by properly managing and reusing waste oil.
For more information or to discuss your specific requirements, feel free to contact us today. We’re here to help you achieve the best results with your insulating oil management.
The ZYD series vacuum transformer oil purifier is designed to remove water, gases, impurities, and light hydrocarbons from insulating oil. This advanced system ensures that the oil is restored to its original performance level, making it safe for continued use in critical electrical equipment.
The operating principle is straightforward yet highly effective. The oil is first heated using an electric immersion heater to reach an optimal temperature. Then, under atmospheric pressure, the oil is drawn into a vacuum chamber where it undergoes a dual-stage vacuum process. The Duplex 3D stereo-evaporation device maximizes surface area exposure, significantly accelerating the removal of moisture. Any solid contaminants are filtered out through a fine filter before the purified oil exits the system.
During the vacuum process, free, dissolved, and emulsified water, along with dissolved gases and other volatile substances, are vaporized and removed. A rotary vane vacuum pump extracts these vapors through a condensation trap, collecting some condensate while releasing the rest into the atmosphere.
**Key Technology and Features:**
1. **Versatile Application**: Suitable for treating various types of insulating oils, including transformer oil, instrument transformer oil, and switchgear oil.
2. **Wide Industrial Use**: Ideal for large manufacturing plants, power stations, and industrial facilities that rely on high-voltage transformers, especially those rated above 110 kV.
3. **Double-Stage Vacuum System**: Utilizes advanced duplex stereo-evaporation technology and UK G technology to effectively remove trace moisture and restore dielectric strength.
4. **German 3-UG Phase Protection**: Ensures safe and efficient operation even during power outages, phase loss, or incorrect phase positions.
5. **Dielectric Condensation Units**: Enhance the lifespan of the oil purifier by reducing internal wear and tear.
6. **Triple Interlock Safety System**: Automatically prevents machine damage in case of unexpected failures or accidents.
7. **Flexible Operation**: Can function as a standalone dehydrating system without requiring full filtration, saving time and resources for specific needs.
8. **Onsite Compatibility**: Operates alongside running transformers without interrupting service.
9. **Customizable PLC System**: Available upon request for automated control and monitoring.
10. **Mobility & Design Options**: Equipped with casters for easy movement; available in fully enclosed or trailer-mounted configurations for indoor and outdoor use.
11. **Custom Colors**: Offered in a variety of colors to match customer preferences.
**Benefits of Using the ZYD Series:**
1. **Cost-Effective**: Reduces the need for frequent oil changes, offering significant cost savings.
2. **Restores Oil Quality**: Brings used transformer oil back to the performance level of new oil.
3. **Improves Transformer Performance**: Removes moisture, sludge, acids, and harmful gases, resulting in higher insulation values than before.
4. **Extends Oil Lifespan**: Increases the longevity of transformer oil, reducing maintenance frequency.
5. **Eliminates Waste Disposal Costs**: Converts waste oil into usable product, eliminating disposal expenses.
6. **Environmentally Friendly**: Prevents environmental contamination by properly managing and reusing waste oil.
For more information or to discuss your specific requirements, feel free to contact us today. We’re here to help you achieve the best results with your insulating oil management.Changzhou Saina Automobile Industry Co., Ltd , https://www.jsczsaina.com